N° 10 - April 2004


Biological Monitoring and Health Surveillance for Workers
Exposed to Chromium Chemicals in Chromite Ore Processing

prepared by Professor T-C. Aw, M.B., Ph.D.,
Head, Division of Occupational Health, Kent Institute of Medicine &
Health Sciences, University of Kent, U.K.


Introduction

Exposure to chromium compounds in occupational settings includes workers involved in the mining of chromite ore, the processing of the ore to chromium chemicals, the production of alloys containing chromium and the use of such compounds in processes such as metal plating, leather tanning, the manufacture of pigments and in medical prostheses.
There is a wide range of compounds of chromium and they vary in physical and chemical properties, hence the basis for their different uses and applications. In nature, chromium exists primarily in the stable trivalent state [1] . Hexavalent chromium in the environment results almost exclusively from human activities. Under normal environmental conditions, hexavalent chromium tends to be reduced to the trivalent form relatively quickly. The processing of chromite ore can produce both trivalent and hexavalent chromium compounds. Chromium in alloys such as stainless steel is in its metallic form (valency 0). The relevance of the different valency states of chromium to possible health effects lies in the difference in biological and toxicological properties between trivalent and hexavalent chromium and its metallic form. There are also differences related to solubility and bio-availability of the various compounds.
Trivalent chromium is an essential trace metal in humans - a property similar to other metals such as cobalt, copper, magnesium and iron [1,2] . The essentiality is in regards to enzymes involved in metabolic processes. Trivalent chromium has an essential role in carbohydrate metabolism; it is necessary for insulin function. In comparison, hexavalent chromium compounds are toxic and have been linked to an increased risk of lung tumours, both in animal studies and epidemiological studies of exposed workers [3,4] . Metallic chromium is relatively inert and has no evidence indicating it to be carcinogenic [5] .
In the workplace, preventive steps such as engineering design containment, improved systems of work and hygiene measures have minimised occupational exposure to hexavalent chromium compounds leading to a reduction in the experience of health effects.
To measure and assist in the control of exposure at the workplace, ambient air monitoring is often performed and the exposure levels compared to national occupational exposure standards.
However, ambient air monitoring does not take into account all routes of exposure e.g. ingestion and through the skin and mucosa.
Biological monitoring is therefore an added option for monitoring total exposure by analysis of the amounts of chromium in biological samples such as blood and urine [6] . In addition, examination of exposed individuals on a periodic basis through health surveillance allows an opportunity for early detection of health effects, which can then lead to appropriate preventive intervention to reverse, reduce or minimise such effects [7] .

Biological Monitoring for Chromium Chemicals Exposure

Biological Samples
The requirements for an effective biological monitoring program [6] include:

a) Relevant exposure leading to systemic absorption.
b) The existence of valid methods for sample collection and analysis.
c) The availability of reference values for interpreting the results obtained.
d) An understanding of background variation and dietary influences.

For occupational exposure to chromium compounds, blood and urine samples have been used for biological monitoring. Venous blood samples can be collected and analysed for chromium in whole blood, in plasma, the red cell fraction and in white blood cells [8,9] . Urine samples will indicate chromium derived from both trivalent and hexavalent sources. Some hexavalent chromium is reduced to trivalent chromium either by alveolar macrophages following inhalation or in the gastrointestinal tract after ingestion. Any residual hexavalent chromium absorbed is transported by blood where extra-cellular reduction to the trivalent form continues, or where it enters red blood cells before it is converted to trivalent chromium. Trivalent chromium is rapidly cleared from the blood and excreted in the urine. It is also possible to analyse hair samples for chromium, but it is not practical to use this biological medium for biological monitoring in occupational health.

Findings from studies at a UK chromite ore processing plant
The UK Health & Safety Executive is currently in the process of considering a biological monitoring guidance value for exposure to chromium compounds.
The feasibility of biological monitoring at the only UK chromite ore processing plant was explored with the regulatory authority [10] . The following steps and procedures formed important practical considerations for implementing a biological monitoring programme for exposure to chromium chemicals:

a) Decision on what biological samples to collect. The biological samples collected were venous blood for determination of chromium in whole blood, plasma, erythrocytes, and leucocytes, and urine for total chromium.

b) Liaison with the laboratory. The laboratory used was the government health and safety laboratory that was located away from the plant site. Discussions were conducted with the laboratory on the amount and timing of sample collection, equipment to use for collecting the biological samples, precautions necessary to prevent contamination and procedures for ensuring secure storage and delivery of samples to the laboratory.

c) Communication with the company and the workforce. Communications with the workers and employer dealt with explanations on the rationale, basis and procedures for biological monitoring, securing consent for participation and arranging a time-table for sample collection. Full information and instructions were provided to the trained staff from the site medical centre on the exercise.

d) Development of an individual consent form and health questionnaire which was provided to each participant. The questionnaire collected items of information that would assist in interpretation of the findings from the monitoring. They included items such as age, sex, work details and diet.

e) Participants presented themselves before the beginning and at the end of their work-shift. The consent form, interviewer-administered questionnaire and an explanation were provided before sample collection. Precautions for preventing sample contamination were stressed.

f) Collection and labelling of all samples which were kept secure before despatch to the laboratory for analysis. The samples were analysed for chromium content by atomic absorption spectrometry. Urine samples were also analysed for creatinine content so that the results could be expressed as nmol/mmol creatinine or as mg/g creatinine. This use of creatinine correction adjusts for urine concentration and dilution.

g) Explanation of the findings to the workforce. When the results were available, appointments were made to provide the results and interpretation and any further explanations to each participant on an individual basis. A presentation of the group results only, with removal of specific identifiers, was also made to the management.

The main findings from the most recent pilot exercise were:

a) No significant difference in red blood cell or white blood cell chromium between non-production workers, those involved mainly in trivalent chromium processes and those in hexavalent chromium sections of the plant.
b) Pre-shift plasma chromium levels higher in both groups of process workers compared to the non-production staff.
c) No significant change in post-shift plasma chromium levels compared to the pre-shift results.
d) Pre-shift urinary chromium levels higher in both groups of process workers compared to the non-production staff.
e) Post-shift urinary chromium levels higher in the hexavalent chromium group, compared to the other two groups and also higher when compared to the pre-shift levels.

Feedback obtained from the participants indicated that the workforce preferred collection of urine samples to blood samples. Staff of the medical centre also preferred urine sample collection to blood samples. Factors against the collection of blood included the necessity for use and subsequent disposal of hypodermic needles, the risk of contact with blood and the precautions needed to prevent sample contamination. No major concerns were expressed about the periodicity of biological monitoring if it was implemented on no more frequently than an annual basis. There were no major logistical problems experienced by the management, workforce or medical centre and laboratory staff as part of the biological monitoring process.

Health Surveillance for Chromium Chemicals Exposure

Health Surveillance Procedures

The principle behind health surveillance is to have in place a periodic health assessment process that enables early detection of ill-health effects. The detection of such effects should then lead to a review of the systems of work and relevant preventive measures. The health effects that are important to recognise in chromium exposure are primarily those due to hexavalent chromium compounds. These include acute effects such as nasal septal ulceration, irritation and sensitisation of the skin and respiratory tract and chronic effects - the most important of which is lung cancer. The clinical procedures that can be used to detect these health effects include:

a) Review of symptoms
b) Clinical Examination
c) Lung function tests
d) Chest X-rays

In the UK, workers exposed to chromium compounds in defined work activities are required by health and safety legislation to undergo periodic health assessment. The relevant work processes include chromium plating and the production of chromium chemicals from chromite ore. The system currently used at the UK chromite ore processing plant provides for pre-employment assessment, monthly symptom review, inspection of the hands and nasal septum by an occupational health practitioner and an annual health status review.

a) Symptom review. Relevant symptoms are experience of cough, chest tightness, wheeze, haemoptysis and unexplained weight loss. These symptoms may indicate possible asthma and/or lung cancer. Where symptoms and/or signs of health effects are experienced, a system of referral to an occupational physician and specialist in respiratory medicine or oto-rhino-laryngology is available. A referral mechanism for obtaining further expert clinical advice through the local and national hospitals has also been established. The monthly visit to the medical centre is also used to reinforce the importance of workplace and general preventive measures to the individuals e.g. compliance with hygiene measures, use of appropriate personal protective equipment, and cessation of cigarette smoking (as a risk factor for lung malignancy and respiratory ill-health). Medical centre staff also emphasize that individuals may consult them for any concerns regarding workplace exposure or their health, with no necessity to wait for a next scheduled appointment.

b) Examination of the hands and nose. The aim of nasal inspection is to identify the presence of nasal irritation before it proceeds to ulceration and potentially to nasal septal perforation. Skin ulceration can also occur from prolonged contact between chromates and usually the exposed skin of the hands. With the improvements in controlling exposure to chromates at the UK plant, there has been a decline in the number of cases of ulceration and perforation of the nasal septum and of ulceration of the hands or forearms. Such cases are to be notified to the UK enforcement agency (the Health and Safety Executive). Since 1990, there has only been one case at this plant in 1993 of a laboratory worker with skin ulceration that resulted from direct prolonged contact with chromates. (The size of the workforce is around 200 workers in total).

c) Lung function tests. Use of spirometry to determine FEV1/FVC ratio (Forced Expiratory Volume in 1 second/Forced Vital Capacity) is done as a routine part of surveillance of respiratory health or where there is a clinical suspicion of asthma. Individuals can also be followed up with serial peak flow rate recordings. Spirometry has not been shown to be of use for detection of lung cancer.

d) Radiology. The evidence for the efficacy of periodic chest X-rays as a means of early detection of lung cancer from non-occupational and occupational sources suggests that they are of limited value. In addition to the disadvantage of giving workers a regular dose of radiation, there is no significant gain in age of death for those undergoing regular X-rays compared to those without. An analysis of the experience of regular chest X-rays for chromate-exposed workers at this UK plant has demonstrated no significant improvement in lung cancer 5-year survival rates [11] . A recent review of the use of radiology for statutory medical examinations of workers exposed to respiratory carcinogens proposed that the statutory requirement for regular chest X-rays for screening be discontinued and only considered when there is a clinical indication for its use [12] . New imaging techniques such as spiral CT (computerised tomography) scans may hold some promise for health surveillance in the future.

Discussion

The experience at the only UK plant processing chromite ore indicates that it is feasible to conduct air/biological monitoring and health surveillance for exposure to chromium compounds in the various processes at the plant. This is supported by the views and experience of occupational health professionals in other countries [13] .
Discussions are currently taking place with the UK regulatory authorities to decide on a need and standard for biological monitoring for chromium exposure. Urinary chromium would appear to be the most practical biological monitoring requirement to implement. Apre- to post-shift rise of urinary chromium levels has advantage over a single end-of-shift urinary sample.
The American Conference of Governmental Industrial Hygienists (ACGIH) already has a Biological Exposure Index for urinary chromium of 10 µg/g creatinine as an increase during the shift and 30 µg/g creatinine at the end of shift at the end of the workweek [14] . There is a proposal to change the indices to 10 µg/L and 25 µg/L respectively. The UK Health and Safety Executive (HSE) could well use this as a guide for introducing a Biological Monitoring Guidance Value (BMGV) for urinary chromium. As of 2002, there are only thirteen chemicals for which BMGVs have been provided by the HSE [15] .
Health surveillance is useful for detecting and preventing acute health effects but its effectiveness for chronic health effects such as lung cancer is doubtful.
The procedure should support an effective control of workplace exposure.
Confirmation of the absence of an excess of lung cancer can be done through epidemiological analysis.
Since the early observation of an excess of lung cancer experience at this UK plant [16] , progressive improvements in workplace hygiene and preventive measures have led to a reduction of worker exposure to chromates, with a subsequent demonstration of no-excess lung cancer experience [17] .
An epidemiological update of the mortality experience of the workforce is planned. Epidemiology is an effective additional tool to complement biological monitoring and health surveillance in confirming an absence of significant exposure and health effects.

Conclusion

The use of biological monitoring to complement air monitoring for assessing exposure and health surveillance and detecting early health effects is feasible for workers involved in the processing of chromite ore to chromium chemicals.

Before instituting health surveillance or biological monitoring in any industry, factors such as the extent and likelihood of exposure, an understanding of the limitations of these procedures, the availability of competent staff, instrumentation, equipment and laboratories and a means of interpreting the findings are absolutely essential.

References

  1. IPCS. “Chromium: Environmental Health Criteria 61” Geneva: WHO, 1988.
  2. Anderson, RA. Chromium and parenteral nutrition. Nutrition, 1995;11 (1 Supp):83-86
  3. International Agency for Research on Cancer. IARC Monographs on the evaluation of carcinogenic risks to humans. Chromium, Nickel, and Welding. Vol.49 Lyon: IARC, 1990
  4. Cross HJ, Faux SP, Sadhra S, Sorahan T, Levy LS, Aw TC et al. Criteria Document for Hexavalent Chromium, Paris: ICDA, 1997
  5. Fairhurst S. and Minty CA. “The toxicity of chromium and inorganic chromium compounds. Toxicity review TR21” London: HSE, 1989
  6. Aw, T-C. Biological monitoring. In: Occupational Hygiene, 2nd edition (Harrington JM, Gardiner K, eds.), Oxford: Blackwell Science, 1995
  7. Aw, T-C, Health surveillance. In: Occupational health: Risk assessment and management”, (Sadhra SS, Rampal KG, eds.), Oxford: Blackwell Science, 1999
  8. IPCS. Biological monitoring of chemical exposure in the workplace Guidelines, Vol 1. Geneva: WHO, 1996
  9. Paustenbach DJ, Panko JM, Fredrick, MM, Finley BL, Proctor DM. Urinary chromium as a biological marker of environmental exposure: What are the limitations? RegToxPharm, 2002;26(1): S23-S34
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  11. Schilling CJ, Schilling JM. Chest X-ray screening for lung cancer at three British chromate plants from 1955 to 1989. BrJIndMed, 1991;48(7):476-479
  12. Health & Safety Laboratory. A critical review of the use of radiology in statutory medical examinations: Report from an HSE workshop held at the Lowry Hotel, Manchester, 3rd-4th Dec 2001. Sheffield: HSL, 2002
  13. Mikshe, LW and Lewalter J. Health surveillance and biological effect monitoring for chromium-exposed workers. RegToxPharm, 2002;26(1): S94-S99,
  14. American Conference of Governmental Industrial Hygienists, Inc., Threshold Limit Values for chemical substances and physical agents & Biological Exposure Indices. Cincinnati: ACGIH, 2003
  15. Health and Safety Executive. EH40/2002 Occupational exposure Limits Supplement 2003. Sudbury: HSE Books, 2003
  16. Alderson MR, Rattan NS, Bidstrup L. Health of workmen in the chromate-producing industry in Britain. BrJIndMed 1981:38:117-124
  17. Davies JM, Easton DF, Bidstrup LP. Mortality from respiratory cancer and other causes in United Kingdom chromate production workers. BrJIndMed 1991;48:299-313




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