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The following diagram illustrates a typical material flow:
Chrome ore in various sizes is typically charged into a submerged AC Electric Arc Furnace and reductants (coke, coal and quartzite ) are added. The smelting process is energy intensive requiring upt to 4,000 kWh per tonne material weight. Slag is separated from the liquid ferrochrome and tapped into ladles for further processing. Liquid ferrochrome is then poured into moulds and after cooling crushed into sizes as required by the customers. Crushed ferrochrome is railed to final customers or harbours for shipment.

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